REPAIR MANUAL:
CCN (CLAAS COMPONENT NUMBER)
Introduction
General Information ....................... 7
General repair instructions............ 9
Torque settings....... 21
Technical specifications ................ 27
01 Engine
0102 Complete component............ 28
0110 Engine housing...................... 46
0115 Engine unit ..... 67
0120 Cylinder head / Valves / Idler gear ............... 106
0125 Injection - / Fuel system........ 148
0130 Lubricating oil system .......... 184
0135 Cooling system...................... 188
0140 Exhaust system ..................... 206
0145 Air intake ........ 217
0150 Engine attachment parts....... 223
0155 Engine control ....................... 228
0165 Exhaust gas treatment.......... 239
02 Gearbox / Clutch / Universal drive shaft
0202 Complete component............ 258
0210 Oscillation damper ................ 267
0230 Mechanical gearbox .............. 270
0238 Gearbox control..................... 271
0240 Rear axle housing ................. 275
0242 Differential...... 335
0252 Electro-hydraulical front axle drive ............. 365
0255 Gearbox cooling system....... 384
03 Chassis
0325 Driven steering axle, front .... 390
04 Brake
0405 Service brake . 487
0415 Parking brake. 504
0420 Trailer air brake...................... 515
05 Steering
0505 Steering .......... 518
06 Lift device
0605 Rear power lift 539
0610 Front power lift ...................... 546
08 Drives
0802 Rear PTO........ 551
0804 Front PTO....... 571
09 Hydraulic system
0910 Pumps............. 574
0920 Valves ............ 582
10 Electrical / Electronic equipment
1005 Power supply 602
1010 Central electrics.................... 613
1012 Modules / sensors ................ 629
1035 Operation / Multifunction control lever....... 634
12 Cab / Operator's platform
1205 Cab suspension.................... 692
1210 Cab................. 698
1230 Seat ................ 729
1235 Cab heater ..... 730
1240 Air condition.. 735
80 Various components / Machine body
8025 Panellings / Hoods................ 756
TECHNICAL SYSTEM:
CCN explanation
CCN (CLAAS Component Number) ...... 5
CCN (CLAAS Component Number)
Introduction
Validity of this diagnostic manual......... 75
01 Engine
0125 Injection - / Fuel system................ 77
0130 Lubricating oil system .................. 117
0135 Cooling system...... 128
0145 Air intake ................ 141
0150 Engine attachment parts............... 153
0155 Engine control ....... 159
0165 Exhaust gas treatment .................. 164
02 Gearbox / Clutch / Universal drive shaft
0202 Complete component.................... 207
0230 Mechanical gearbox ...................... 215
0232 Hydraulical gearbox ...................... 226
0238 Gearbox control..... 240
0242 Differential.............. 267
0252 Electro-hydraulical front axle drive ..................... 273
0255 Gearbox cooling system............... 280
03 Chassis
0325 Driven steering axle, front ............ 295
04 Brake
0405 Service brake ......... 303
0415 Parking brake......... 318
0420 Trailer air brake...... 324
0425 Trailer hydraulic brake .................. 354
05 Steering
0505 Steering .................. 361
06 Lift device
0605 Rear power lift........ 383
0610 Front power lift....... 399
08 Drives
0802 Rear PTO ................ 415
0804 Front PTO............... 425
09 Hydraulic system
0910 Pumps..................... 435
0915 Hydraulic lines....... 449
0920 Valves ..................... 469
0935 Hydraulic system control / monitoring................ 498
0980 Hydraulic circuit diagrams ........... 503
0990 Accessories ........... 516
10 Electrical / Electronic equipment
1005 Power supply ........ 521
1010 Central electrics.... 528
1012 Modules / sensors 548
1015 Wiring harnesses.. 611
1020 Driving lights......... 758
1025 Working lights ....... 764
1080 Electronic circuit diagram............ 771
1085 Networks................ 1054
12 Cab / Operator's platform
1225 Mirror ..................... 1067
1240 Air condition.......... 1070
Diagnosis by fault codes
FMI failure code (Failure Mode Indicator).................... 1083
Fault codes..................... 1101
Position of components
Hydraulic system ........... 1265
Electric system .............. 1292